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Men's Inceptor Insulated Vest

Copyright 2020, Gulch LLC

Product: Men's Inceptor Insulated Vest

Product Description: Active Insulation Mid/Late Season Hunting Vest

Vest Weight:
Medium: 13.3 oz.
Large: 13.8 oz.
XLarge: 15.0 oz.
2XLarge: 16.0 oz.

Total Cost for Gulch LLC: Manufacturing + Ingredients = Total Cost
Medium: $80.83
Large: $84.21
XLarge: $88.00
2XLarge: $92.27

Retail Price: 0.0% OFF


Medium: $189.99
Large: $189.99
XLarge: $189.99
2XLarge: $199.98

Retail Margin: @ 0.0 OFF


Medium: 57.46%
Large: 55.68%
XLarge: 53.68%
2XLarge: 53.86%

Sale Price: 20% OFF


Medium: $151.99
Large: $151.99
XLarge: $151.99
2XLarge: $159.99 

Sale Margin: @ 20% OFF


Medium: 42%
Large: 41%
XLarge: 39%
2XLarge: 41%

Price Calculations:

Fabric: By the yard with all costs added up. Fabric cost, plus printing, bonding, shipping, handling, research costs, etc. 
Interfacing: By the yard with shipping and handling costs.
Webbing &Velcro: By the yard with printing, shipping and handling costs.
Zipper: Individual piece plus shipping costs.
Hardware: Individual piece plus shipping costs.
Gross Margin: Percentage G is the profit P divided by the selling price or revenue R. G = P / R = ( R - C ) / R.
Total Cost: Manufacturing + Ingredients = Total Cost

Manufacturing:

Manufactured: Salem, Oregon U.S.A.
Manufacturer: Watershed
Service: Cut and sew.
Cost: $45.00 per vest.

Manufactured: Hillsboro, Oregon U.S.A.
Manufacturer: Evergreen Apparel MFG
Service: Dye sublimation printing and bonding.

Ingredients:

Fabric: Dot-Air™
Fabric Source: Toray,
Weight: 149g/m2 
Origin: Japan 
Composition: 100% polyester Primeflex® 3GT bi-component stretch fabric
Cost: $16.742 per yard printed. $19.642 per yard bonded with CX26 interfacing.
Cost: $8.583 per yard w/out printing including shipping and import costs.
Toray Dot-Air™:
M: .99 yards @ $16.742/yard = $16.58
L: 1.089 yards @ $16.742/yard = $18.23
XL: 1.198 yards @ $16.742/yard = $20.06
2XL: 1.318 yards @ $16.742/yard = $22.07

Toray Dot-Air™ Bonded with CX26 interfacing:
M: .17 yards @ $19.642/yard = $3.34
L: .19 yards @ $19.642/yard = $3.74
XL: .20 yards @ $19.642/yard = $3.93
2XL: .215 yards @ $19.642/yard = $4.23

Pocket Lining: Wicking Black
Lining Source: Watershed, LLC
Weight: 6.4 oz./yard2
Origin: U.S.A.
Composition: 100% polyester
Cost: $6.00 per yard.
M: .275 yards @ $6.00/yard = $1.65
L: .3033 yards @ $6.00/yard = $1.82
XL: .345 yards @ $6.00/yard = $2.05
2XL: .388 yards @ $6.00/yard = $2.33

Interface: CX26
Interface Source: STC-QST LLC
Weight:
Origin: U.S.A.
Composition: 2-way stretch 100% polyester
Cost: $1.65 per yard raw. $1.25 per yard to bond with Toray fabric.
Total Cost Bonded: $2.248 per yard

Zipper: #3 Vislon® S, #5 Vislon® NS
Zipper Source: YKK U.S.A.
Zipper Body: YKK #5 Vislon® Separating
Zipper Sleeve: YKK #5 Vislon® NonSeparating
Origin: U.S.A.
Composition: Molded delrin, polyester tape
Cost (each): Separating Zipper
M: $0.86
L: $0.87
XL: $0.89
2XL: $.90

Thread: A&E Perma Core®
Thread Source: American & Efird, LLC
Weight: Tex30
Origin: U.S.A.
Composition: Continuous filament 100% poly-wrapped poly-core
Cost: Tex 30 @ $9.063 per cone (6000 yards).
M: 225 yards @ $0.002/yard = $0.45
L: 250 yards @ $0.002/yard = $0.50
XL: 275 yards @ $0.002/yard = $0.55
2XL: 300 yards @ $0.002/yard = $0.60

Vest Draw String Lock: Coffee Cord Lock
Lock Source: ITW Nexus North America
Quantity: 2
Origin: U.S.A.
Composition: Molded
Cost: $0.15062 per/Ladderlock™
M: $0.3012
L: $0.3012
XL: $0.3012
2XL: $0.3012

Shock Cord: Coyote Brown - 2.5mm
Source: Paracord Planet
Origin: U.S.A
Composition: Nylon Jacket, Rubber Core with 100% Elongation + /- 10%
Cost: $89.99 per 1000 feet. Eyelets $.04/vest
M: 30"inch @ $0.08/foot = $0.20
L: 34"inch @ $0.08/foot = $0.23
XL: 38"inch yards @ $0.08/foot = $0.2533
2XL: 42"inch @ $0.08/foot = $0.28

Grosgrain Webbing: Double sided Dye Sublimated Grosgrain
Grosgrain Source: The Ribbon Factory
Size: .375 inch (width)
Origin: U.S.A.
Composition: 100% Polyester
Cost: $0.15 per yard (sublimated), $0.02 per/vest

Woven Tag: Gulch, Made in USA, of imported fabric.
Woven Tag Source: CBF Labels
Origin: U.S.A.
Composition: %100 polyester
Cost: $0.1408 per label

Care Label: Size, Care Instructions
Tagless Label Source: National Custom Printing
Origin: U.S.A. Berry Compliant
Composition: Reemay 641T, $.744/ft
Cost: $0.06 per label

Hang Tag: Gulch Adapt Differently, Sizing.
Hang Tag Source: Gulch LLC
Origin: U.S.A.
Composition: Card Stock
Cost: $0.083 per label

Hang Tag: Toray PrimeFlex™
Hang Tag Source: Toray
Origin: Japan
Composition: Card Stock
Cost: $0.062 per label

Security Seal: Warning Label
Security Seal Source: Gulch LLC
Origin: U.S.A.
Composition: Vinyl
Cost: $0.05

Apparel Bag:
Source: Uline
Origin: U.S.A.
Cost: $0.102

Free Shipping: Priority Mail Postage
Free Ship Source: USPS
Origin: U.S.A.
Cost: $12.40 (Med Flat Rate Box)
Shipping price should come down as we explore box/soft envelope options.